2020-7-30 · A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
2013-12-18 · For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions, …
2014-10-1 · submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using quation 4. Correction E factors for feed size and pebble ing are applied to the AG/SAG specific energy, as well as specific crush
1998-11-1 · Rowland, C.A., 1978, "Determination and use of operating work indices in controlled grinding circuits–A proposed concept," Mill Operator''s Conference and Exhibit, Northwestern Branch, Australasian Institution of Mining and Metallurgy, Mt. Isa, Queensland Australia, June. Google Scholar
2018-2-20 · ball mill work index was averaging only 11.6 kWh/t, which is not hard. A rod mill work index ﬁ gure was not found but was thought to be in the 16 kWh/t to 18 kWh/t range. The Xstrata Zinc 22 ft ID × 40 ft EGL over ow ball mill ﬂ was installed …
Numerically, the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80% passing 100 microns. The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill.
2015-6-6 · Bond Work Index for Testing Procedure. Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of …
The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
2018-10-24 · The work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can …
2015-3-14 · Calculate a Mill''s Operating Work Index. Use this online formula to calculate a Ball Mill, Rod Mill or SAG Mill Operating Work Index. Based on Fred Bond''s work you can estimate the energy used into your grinding circuit. This is the most accurate and informative method, but much of the data necessary for its application is not yet available.
2018-2-20 · Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8'' dia. rod mill to 1 mm Closed circuit 8'' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK ...
The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing 3.36 mm (6 mesh) to product size in the range of 45-150 m (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work ...
The grinding jar for the bond index rod mill is 12 x 24 in size and has a waveshaped design at least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill the rod mill work index rwi is used for particle size determination in a size range from 25 mm down to 21 mm whereas ball mill workSep 01, 1989 ...
2015-6-19 · The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond …
2003-10-15 · on wear is another issue. Stresses from Hertzian pressure in 4-high cold mill back up rolls were measured years ago, the results were never published, but of high interest - also, maybe later. K. H. Schröder July 2003 K. H. Schröder: A BASIC UNDERSTANDING OF THE MECHANICS OF ROLLING MILL ROLLS File: SCHROEDER_ROLLS_010703.DOC
2020-7-31 · hardness of work material in Vickers Hardness. •Cemented carbide tool can process work materials up to 30HRC. Processing 40HRC is a little difficult. High-speed steel tool is not possible to process hardened steels.2500 Coating (Cover the hardness of tool material) If coated tools need x4 harder than work material... •40HRC Hardened steels
2021-9-20 · You need a two-stage solution, first stage open-circuit mill and then second stage closed-circuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+2.1 mm) and the Bond ball mill work index for the fine component (-2.1 mm).
2020-3-22 · The Bond rod mill work index is not as common as the Bond ball mill work index, and there are two different variations on the mill apparatus.The SAGMILLING models expect a mill with a "wave liner", and is not compatible with mills using "smooth liners".
Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...
The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm.
2021-2-24 · 21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball …
2017-5-26 · Bond ball mill work index C Wi Bond crusher work index D HPGR roll diameter (m) E sp net specific energy consumption (kWh/t) F HPGR hydraulic pressing force (kN) F 80 particle size at which 80% of particles pass in feed F SP 2HPGR specific pressing force (N/mm ) L HPGR roll length (m) ṁ or m-dot HPGR specific throughput constant (ts/hm3)
2014-6-27 · the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size
JK Bond Ball Mill Test Since its introduction in the 1960s, the Bond Ball Mill Work Index (BBMWi) parameter has been extensively used in predicting ball mill power draw. Use of Work Index Along with comminution circuit design the work index parameter is widely used in tracking mill performance. Due to the age and lack of controls for the test,
The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing 3.36 mm (6 mesh) to product size in the range of 45-150 m (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work →
XMGQΦ305 Grinding Bond Ball (Rod) Mill is mainly applied for testing the grinding work index of the material of every kinds of ores, slag, etc. Under the specific rotation speed for dry grinding, then screening the products, weighing, repeat operation several times, getting the grinding work index kWh/t. Technical Parameters:
The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing 3.36 mm (6 mesh) to product size in the range of 45-150 µm (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work ...
The Work Index Ball Mill is used to find Grinding work index, referring to the grindability index of Ores, it indicate the grinding difficulty of the material. It is measured according to the principle that to calculate the grinding work index based on output of each revolution of the mill after the material is ground to a balanced state by the specified mill.
Bond Ball Mill Work Index Grindability Tests. The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum.
2013-12-24 · using a novel ring mill, a laboratory ball mill, a labora- tory rod mill and the semi continuous process using the same rod mill as described below. In all cases the min- eral sample is crushed and screened to pass a predeter- mined size 3.5 or 4 mm. The feed sample undergoes a wet screen analysis and a certain quantity, usually 0.5 -
2016-12-27 · The aim of this study was to develop a new method for assessing the Bond work index in a ball mill (BBWI), which is based on a first order kinetics present in the Bond ball mill for grinding mineral raw materials (Austin et al., 1981; Ahmadi and Shahsavari, 2009). Theoretical basis of quick procedure
Work Index Ball Mill, alluding to the grind ability list of Metals, is utilized to demonstrate the granulating trouble of the material. It is measured by a rule that to compute the work file ball plant in light of yield of every unrest of the factory …
Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to give a P80 close to desired grind size.